Job Summary
Process Engineer II is a technical role with emphases in product and process understanding and process improvement. The job requires the individual to be a hands-on motivated self-starter, work with cross functional teams, have strong initiative, and set up new programs and procedures. The individual is responsible for process improvement to deliver manufacturing and/or other technical objectives that include but are not limited to safety, compliance, productivity, cycle time, yield, output rates, reliability, etc.
Primary Duties and Responsibilities
· Service as technical engineering resource in support of Manufacturing department in areas of Bulk, Filling, and Packaging processes.
· Interface with process and facility maintenance groups to support process equipment and critical systems uptime.
· Engage in hands-on equipment troubleshooting (mechanical/electrical/controls).
· Develop and prepare technical documentation (eg. studies, protocols, and reports) for material and technology evaluation, process improvement, and equipment qualification.
· Execute studies by following written instruction (eg. equipment setup, data collection, sample submission, sample testing, and others).
· Implement material, equipment, and process changes through Change Control and Document Change Request processes
· Coordinate and execute equipment Factory Acceptance Test at vendor sites.
· Coordinate and execute equipment installation, Site Acceptance Test, and engineering commissioning.
· Execute equipment Installation, Operational and Performance Qualification.
· Provide tactical support of manufacturing process/product non-conformances and develop technical solutions to resolve issues.
· Lead technical problem solving sessions with cross-function team to achieve Lean and efficient resolutions to manufacturing issues.
· Utilize DMAIC methodology in process improvement projects.
· Track and evaluate the yield performance of manufacturing process.
· Perform analysis using statistical software (eg. Excel, Minitab) to understand and interpret data, and present technical conclusions.
· Provide technical solutions to R&D department for projects or continuous improvement ideas.
· Provide technical support to Validation department for Process Performance Qualifications.
Job Requirements and Qualifications
Educational Preference
· Bachelor of Science in Engineering Discipline (Mechanical/Chemical/Biomedical Engineering) or Biological Science
Experience Preference
· 3 to 5 years in an engineering or biological related field
· Knowledge of cGMP and experience working in cleanroom systems is a must
· Basic knowledge of Six Sigma, DMAIC, and Lean principles
· Knowledge of automated manufacturing equipment design and operating principals
· Knowledge of equipment emergency, preventative, and corrective maintenance strategies
· Knowledge of equipment and process qualification strategies
· Hands-on experience with process tanks, mixers, separators, ultrafiltration, liquid processing, and process automation in a manufacturing environment
· Hands-on experience in continuous improvement project leadership
· Strong PC skills with MS Office Suite, Minitab
Other Knowledge, Skills and Abilities
· Positive attitude and motivated self-starter
· Ability to work independently with minimal supervision
· Capable of independently identifying and implementing value improvement projects
· Produce and present clear, concise, and professional written communications and presentations
· Must be able to work under pressure, meet deadlines, and be flexible when working on multiple projects simultaneously
· Strong Continuous Improvement and Troubleshooting mindset
· Capable of making and justifying quick and sound decisions
· Results oriented
· Excellent interpersonal skills
o Candidate will work with production personnel, supervisors and managers
Work Environment (Location, travel, shift, on-call, etc.)
Travel
<5%
Location
City of Industry, California
Physical Requirements
a. Activities. How much on-the-job time is spent in the following physical activities? Show the amount of time by checking the appropriate boxes below.
Amount of Time |
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Activity |
None |
Up to 1/3 |
1/3 to 2/3 |
2/3 or more |
Stand |
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X |
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Walk |
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X |
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Sit |
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X |
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Talk or hear |
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X |
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Use hands to finger, handle or feel |
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X |
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Climb or balance |
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X |
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Stoop, Kneel, crouch or crawl |
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X |
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Reach with hands and arms |
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X |
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Taste or smell |
X |
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b. Lifting. Does this job require that weight be lifted or force be exerted? If so, how much and how often? Check the appropriate boxes below.
Amount of Time |
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Activity |
None |
Up to 1/3 |
1/3 to 2/3 |
2/3 or more |
Up to 10 pounds |
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X |
Up to 25 pounds |
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X |
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Up to 50 pounds |
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X |
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Up to 100 pounds |
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X |
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More than 100 pounds |
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X |
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Direct Reports
N/A